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                           OWNERS 
                          INSTRUCTION MANUAL 1963 This 
                          booklet was handed over to new owners of Simmonds ski 
                          boats during 1963. There were no illustrations, although 
                          it is believed that a later printed booklet was produced 
                          that included some photographs. Please 
                          note that these instructions have been reproduced exactly 
                          as originally supplied by Simmonds in 1963. While current 
                          owners may wish to follow these suggestions even today, 
                          there is no guarantee that technology and the understanding 
                          of engines, metallurgy and so on has not advanced in 
                          the last 45 years, and better methods may now exist. THE 
                          SIMMONDS SKI BOAT INSTRUCTION BOOKLETPending production of printed booklet. June 1963
 
 INDEX
  
                           
                            1. General Description of the 
                            Simmonds Ski Boat2. Specification
 3. Operating Instructions
 4. Routine Servicing
 5. Engine, Fault Finding
 6. Repainting
 7. Laying-up
 8. Repair and Overhaul
 9. Water-Ski Towing
  
                          SECTION 1. GENERAL DESCRIPTION 
                          OF THE SIMMONDS SKI BOAT
  
                          The Simmonds Ski Boat is a stepless planing boat insofar 
                          as it receives its principal support whilst at speed 
                          from the dynamic reaction of the water. It skims over 
                          the surface of the water and is thereby distinguished 
                          from the displacement types of boats which merely float 
                          or plough through the water. Whilst going- over the 
                          water at speed this dynamic force holds the boot steady 
                          and gives a nicely controlled bank in a turn. The 
                          hull is made of corrosion-resisting aluminium alloy. 
                          This is strong but light in weight and stays watertight 
                          under the most stringent conditions. Most of the components 
                          and fittings are of aluminium alloy for the same reason. 
                          The hull is divided into 3 compartments, i.e. front 
                          buoyancy, front cockpit, engine and rear cockpit. The 
                          drive is taken through a stainless steel propeller shaft 
                          with a flexible water seal, the engine being mounted 
                          on very resilient rubber mountings. A clutch is provided 
                          giving neutral and ahead but no astern. A trial spin 
                          in the boat will show you why. The special rudder gives 
                          exceptional manoeuvrability under all conditions, obviating 
                          the use of complicated reversing mechanism, and surface-heat 
                          exchangers. The fresh water closed circuit cooling system 
                          with thermostatic control is standard with a separate 
                          salt water pump for oil and exhaust cooling. This fresh 
                          water closed circuit is of special interest as it ensures 
                          a long trouble-free engine life by eliminating the deterioration 
                          inevitable if salt water is used for cooling the engine. The 
                          engine is our own conversion of the World Famous Ford 
                          1703 c.c. 4 cylinder overhead valve engine. The Simmonds 
                          conversion consists of twin Zenith carburettors, four 
                          branch exhaust manifold, deep aluminium oil sump with 
                          built in oil cooler and a Jabsco salt water pump which 
                          cool the oil and exhaust manifold before discharging 
                          overboard through the exhaust pipe. The 
                          tank of over 12 gallons capacity is situated under the 
                          aft deck. The filler cap on the deck is fitted with 
                          a dip-stick and a reserve tap is provided. With the 
                          tap in the high position petrol will be cut off leaving 
                          approximately 3 gallons in the tank. To use this reserve 
                          petrol move the tap to the lower position.  The 
                          instruments comprise:- Tachometer, ammeter, oil pressure 
                          gauge and engine temperature gauge. On the dashboard 
                          the following controls are located: - Ignition switch, 
                          navigation light switch, starter button and Choke control. 
                          A secret ignition switch is provided for use in the 
                          event of losing the key.  The 
                          clutch lever is located on the starboard side of the 
                          front cock-pit alongside the driving seat.  
                          The hand throttle is located on the starboard side coaming 
                          in the front cockpit.  
                           SECTION 
                          2. SPECIFICATION Engine  
                          Type: 
                            4 cylinder, in line, Overhead valve type.Bore: 3.25 in (82.55 mm)
 Stroke: 3.13 in (79.50 mm)
 Cubic Capacity: 103.9 cu. in. (1703 
                            cc)
 Compression Ratio: 7.8 to 1.
 Valve Clearance: 0.014 in (1356 mm) 
                            hot.
 Firing Order: 1, 2, 4, 3.
 Max. Brake Horse Power Approx: 70 
                            b.h.p. @ 4400 r.p.m.
 Lubrication  
                          Lubrication 
                            system: 
                            Pressure feed by submerged gear type pump. Full flow 
                            oil filter fitted direct to cylinder block.Sump Capacity: 9 imp. pints (10.7 
                            U.S. pints 5.515 litres) 1 imp. pint additional for 
                            dry oil filter.
 Lubricant: SAE 20 or 20W Viscosity Number 
                            Summer or Winter. (Castrolite Oil suitable)
  
                          Ignition System  
                          Type: 
                            Coil and distributor. Automatic control by distributor 
                            governor weight mechanism combined with vacuum control 
                            from the induction manifold.Initial Advance: 8° (crankshaft)
 Sparking Plugs: 14 mm Champion N.8.B. 
                            or N.8.
 Sparking Plugs Gap: 0.032. in (0.813 
                            mm)
 Contact Breaker Gap: 0.014 - 0.016 
                            in (0.356 - 0.406)
  
                          Fuel System  
                           
                            Fuel Premium Petrol. If lower grade 
                            only obtainable, adjust the ignition setting for the 
                            best r.p.m.  
                          Hull Dimensions
  
                          Length: 
                            15 ft. 4 ins.Beam: 5 ft. 3 ins.
 Draught: 17 ins.
 Weight: (with standard Equipment) 
                            850 lbs. approximately.
 Hull 
                          Material The 
                          hulls are fabricated from Sea-water resisting Aluminium 
                          Alloys to the following British Standard Specifications:-  
                          Sheets: 
                            B.S. 1470/N/5Extrusions: B.S. 1476/NE.6
 Tubes: B.S. 1471/NT.5
 Rivets: B.S. 1475/NG.5
 Thicknesses  
                          Bottoms 
                            of hull: 12 s.w.g. (.102 in.) (2.56 m)Sides and Top Deck: 11 s.w.g. (.080 
                            in.) (2.03 mm)
 Engine Bearers: 10 s.w.g. (.128 in,) 
                            (3.25 m)
 Propeller  
                          Material: 
                            Aluminium Nickel Bronze to British Standard Specification 
                            A.B.2. Tensile Strength: 43/45 tons.
 return 
                          to top  
                           SECTION 
                          3. OPERATING INSTRUCTIONS Preliminary 
                          Inspection Before 
                          starting the engine at the beginning of each day's use 
                          go through the daily routine servicing suggested in 
                          Section 4 of this Booklet. Notes NEVER 
                          START THE ENGINE WITH THE BOAT OUT OF WATER AND THE 
                          CLUTCH ENGAGED AS THIS WILL RUIN THE RUBBER BEARING 
                          WHICH MUST AT ALL TIMES BE WATER LUBRICATED. To run 
                          the engine out of the water it is necessary to disengage 
                          the clutch. Always ensure that the clutch is disengaged 
                          before starting the engine, and do not run for more 
                          than a few seconds as without water injecting into theexhaust the rubber joints will be burned. The clutch 
                          is disengaged when in the rear position.
 Starting 
                          the Engine Pull 
                          out choke control in the centre of dashboard, switch 
                          the ignition 'on' by turning key, and press starter 
                          button. Allow the engine to warm up before pushing choke 
                          control in again. As 
                          soon as the engine is running at an even speed, check 
                          by the oil gauge and the &meter that the engine 
                          is working correctly and that the generator is charging 
                          the battery. Place a hand on the exhaust manifold jacket 
                          which should remain quite cool if water is circulating. 
                          A noisy exhaust also indicates failure of the exhaust 
                          water supply. Never continue running without water injecting 
                          into the exhaust. In the event of failure check that 
                          the inlet is not choked and that the Jabsco pump is 
                          functioning. If 
                          the engine fails to start, first ensure that condensation 
                          on the ignition wiring is not the cause. For other faults 
                          causing failure to start see Section 5. Manoeuvering At 
                          tick-over speed the boat is easily controlled by the 
                          steering and can be spun round in little over its own 
                          length. The rudder is effective with the engine stopped 
                          as long as the boat has steerage way i.e. moving through 
                          the water. It is, however, more effective with the propeller 
                          turning as the slip stream off the rudder assists in 
                          turning. When coming alongside, the most satisfactory 
                          way is to head the boat at tick-over speed directly 
                          for the place at which it is required to tie up. When 
                          you are at approximately 15 feet from the mooring, swing 
                          the wheel over and immediately disengage the clutch. 
                          The boat will then drift gently alongside and the engine 
                          can then by shut off. If there is a tide or current 
                          flowing the wheel should be turned so that the boat 
                          is headed up stream, (i.e. against the tide.)  With 
                          a little practice it is possible to manoeuvre the craft 
                          into the most restricted places with ease. Handling When 
                          the craft is clear of its mooring or anchorage the throttle 
                          can be opened fully. The wash from the boat at full 
                          speed is very small and constitutes a nuisance to only 
                          the smallest and frailest craft in the vicinity. The 
                          amount of wash increases with decreasing speed until 
                          it is at its worst at about 10 m.p.h., it then decreases 
                          to nothing at tick-over. It 
                          will be found that the steering is exceptionally light 
                          and sensitive and it should not be treated roughly. The 
                          boat has been designed to operate for long periods at 
                          full throttle and a need for cooling the oil and exhaust 
                          has been found necessary to meet this condition. A salt 
                          water pump is provided on the starboard side of the 
                          engine for the purpose of cooling the oil and exhaust 
                          system. This pump will have a very long life if regular 
                          attention is given to the greasing cup provided on the 
                          spindle. The belt for this pump should not be very tight 
                          as over tightening will result in excessive wear of 
                          the plain grease-lubricated bearing and adjustment is 
                          effected by movement of the pump bracket. High 
                          speed turns are best made by slightly throttling back 
                          just before the turn and opening up again through the 
                          turn. High speed manoeuvres should not be made when 
                          either passengers or driver are sitting on the deck. In 
                          rough water judgement must be used to find the best 
                          speed to run the craft from the point of view of comfort 
                          and safety. There need be little fear of damage to the 
                          hull from rough water as it is designed to withstand 
                          greater buffeting then the human frame finds tolerable. 
                          However, reckless high speed driving in steep seas could 
                          conceivable result in the boat capsizing. The best advice 
                          under these circumstances is to run the boat at its 
                          minimum planing speed and never cut the throttle. It 
                          is possible to jump the boat clear of the water if the 
                          speed is too high. This is not advisable as the engine 
                          is liable to over rev. Prevention 
                          of Condensation When 
                          the boat is not in use it is a good practice to open 
                          the engine hatch each morning for a short period to 
                          allow any condensation to dry out. Running 
                           The 
                          engine has had five hours running, as well as having 
                          been tested in the boat after installation for correct 
                          functioning and also power output, oil pressure and 
                          water temperature, etc. A 
                          further running-in period is essential after delivery 
                          to the customer, and it is recommended that the engine 
                          should be run for at least 20 hours, the first 10 hours 
                          at not more than 2,500 revs and the next 10 hours at 
                          not more than 3,000.  
                          It will be appreciated that careful running-in of the 
                          engine is necessary in order to obtain the best results 
                          from the boat afterwards. After 
                          the engine has settled down some slight adjustment to 
                          the slow running and ignition may be necessary. Clutch 
                          Adjustment If 
                          the boat creeps forward with the clutch lever in the 
                          neutral position adjust at the point provided on the 
                          starboard aide near the clutch housing.(Adjust in the 
                          engaged position and check in the free position) Approximately 
                          1/8" of free play should be apparent on the end 
                          of the clutch actuating lever on the clutch housing 
                          when the clutch lever in the cockpit is in the fully 
                          forward position. return 
                          to top SECTION 
                          4. ROUTINE SERVICING Daily  
                          Check 
                            the oil level with the dip-stick located on the port 
                            side of the engine. Add oil (SAE 20 or 20W - Castrolite 
                            is SAE 20) if necessary, to top up to the required 
                            level. The engine is filled with Castrolite when leaving 
                            the factory. Check 
                            the cooling water level in the header tank and top 
                            up if necessary with FRESH water to within ½" 
                            of the top. Do not fill completely as allowance must 
                            be made for expansion of the water when hot. Normally 
                            very little topping-up should be required and if more 
                            than ½ pint is needed a check should be made 
                            that there are no leaks anywhere in the system. Check 
                            that the amount of fuel in the tank is sufficient 
                            for immediate needs. When refueling from cans always 
                            use a funnel with a filter. The fuel system is completely 
                            rust proof so that any dirt found in the filter or 
                            the fuel pump or in the carburettors must have been 
                            put there by you. The use of dirty or rusty cans for 
                            refueling will certainly ensure trouble. Make 
                            sure that the engine compartment is clean and free 
                            from spilt oil, water or petrol. Do not try to use 
                            the boat if the engine is not functioning properly. 
                            If it is running roughly, cutting or lacking in power, 
                            the cause will almost certainly be some easily rectified 
                            fault which any competent garage mechanic will be 
                            able to correct. Weekly  
                          Check 
                            that the Fan and Jabsco Pump Belts are correctly tensioned. Lubrication Attention 
                          should be given to the grease nipples at the following 
                          points :   
                          Plain 
                            Bearing Grease, Medium 
                             
                              Lower steering column bearing 
                              Steering column stop and top bearingTop 
                              rudder post bearing (below steering quadrant under 
                              aft deck)Propeller 
                              shaft water seal housing and salt water pump greaser  
                            Ball Bearing Grease, HMP: 
                             
                              Main propeller shaft thrust bearing (on rear mounting 
                              trunnion WARNINGOn 
                            no account should excessive pressure be applied to 
                            the propeller shaft water seal. This seal is a synthetic 
                            lip type seal
 facing 
                            the rear of the boat, and excessive pressure will 
                            force this lip forward and allow grease to escape, 
                            and also water to leak into the boat. The first stroke 
                            of the gun when the grease annulus is not full will 
                            probably enter fairly readily and it should be quite 
                            easy to feel when the pressure increases at this point 
                            no further pressure should be applied. Grease 
                            and oil all clutch operating parts and cable and exposed 
                            ends of control wire. Oil 
                            generator wick with engine oil. Regularly 
                            oil engine hatch hinges and stay-bracket bearing. 
                             Monthly  
                          Change 
                            the engine oil (this is not necessary if the boat 
                            has done lees than 200 hours running since the last 
                            oil change) Apply 
                            a thin film of petroleum jelly to the faces of the 
                            contact breaker can in the distributor and also add 
                            one or two drops of engine oil through the hole in 
                            the contact breaker base plate to lubricate the governor 
                            weight assembly. The contact breaker points should 
                            not need adjustment during the season but they should 
                            be inspected to see that they are not worn, pitted 
                            or burned and that the correct gap is maintained at 
                            .014 to 016 ins. The 
                            sparking plugs should need little or no attention 
                            other than keeping their exterior free from dirt to 
                            prevent the possibility of H.T.tracking. However, 
                            if difficulty is experienced in starting or the engine 
                            misfires check that the plug gaps are .032 in. Check 
                            the slow running. This should be as slow as possible 
                            to assist low speed manoeuvring of the boat. Cleaning 
                          the Boat  
                          For 
                            normal day-to-day cleaning, washing down with a damp 
                            chamois leather is all that it required. When this 
                            is not sufficient a mild abrasive scouring powder 
                            may be used. Metal 
                            polish can be used to regain the brilliance of the 
                            polished Aluminium. A light application of wax polish 
                            will then preserve it. If 
                            the boat remains in the water continuously through 
                            the season, marine growth may appear along the water 
                            line, and on the bottom. This should be scrubbed off 
                            periodically. The 
                            bottom of the boat is left unpainted as it has been 
                            found that the bare metal is very resistant to marine 
                            growth, and ensures that the bottom remains smooth. 
                            A foul bottom will seriously reduce performance.  
                            Never attempt to paint the bottom of the boat as this 
                            will reduce the effeciency of the engine cooling. General  
                          A 
                            salt water pulp is provided on the starboard side 
                            of the engine for the purpose of cooling the oil and 
                            exhaust system. This pump will have a very long life 
                            if regular attention is given to the greasing cup 
                            provided on the spindle. The belt for this pump should 
                            not be very tight as over tightening will result in 
                            excessive wear of the plain grease-lubricated bearing 
                            and adjustment is effected by movement of the pump 
                            bracket. Bilge 
                          Water  
                          Do 
                            not allow water to accumulate in the bilge below the 
                            engine as an excess will result in water being flung 
                            on to the starter bendix by the fly-wheel, with consequent 
                            rusting and failure to operate. Remove starter and 
                            thoroughly clean bendix if necessary. Steering 
                          Cable  
                          An 
                            adjuster is provided under the steering quadrant. 
                            Adjust to very slight tension. Generator 
                          and Tachometer  
                          By 
                            adjustment of the generator, keep the belt fairly 
                            tight. Engine 
                            
                          Maintain 
                            oil level between marks on the dip-stick with the 
                            correct oil. (Castrolite, or oil to SAE 20 or 20W 
                            viscosity number.) To 
                            change oil, pump out from the tap provided. Change 
                            the engine oil and renew the filter element after 
                            the first ten hours running and then after each 200 
                            hours running. Lubricate Distributor after 40 hours. return 
                          to top  
                           SECTION 
                          5. ENGINE FAULT FINDING We 
                          feel that a complicated list of possible faults which 
                          can cause the engine not to start or misfire or otherwise 
                          run imperfectly will only confuse those people who are 
                          not conversant with the running of an internal combustion 
                          engine, and will be superfluous to those who are. This 
                          will be confined therefore to a list of faults which 
                          from experience are the most likely. If in doubt consult 
                          an expert motor mechanic.  
                          1. 
                            Starter will not turn engine - flat battery, faulty 
                            solenoid or starter drive sticking, in the latter 
                            case, the starter motor rotates without engaging the 
                            starter ring. The starter motor will have to be removed 
                            from the engine to clean and free the drive. 2. 
                            Engine will not start - Ignition. Check for condensation 
                            in the distributor cap. Check for spark successively 
                            at the plugs, the distributor, then the coil. Make 
                            sure that the ignition switch is working. Fuel 
                          system - moat common cause is blockage in fuel line 
                          due to dirt being allowed to enter the tank. Undo the 
                          petrol pipe connection at the carburettor, and check 
                          if fuel is being delivered by hand turning the engine 
                          or turning with the starter. Check the large filter 
                          in the fuel line.  
                          3. 
                            Engine cuts or misfires - high tension lead shorting. 
                            Defective fuel pump. Cutting on 2 cylinders may indicate 
                            that a push rod has jumped out of the rocker. Remove 
                            cover and investigate. 4. 
                            Engine does not appear to give full power - can be 
                            caused by propeller being fouled by weeds or rope, 
                            another possible cause is a blown cylinder head gasket. 5. 
                            Engine vibrates - bent propeller shaft or bent propeller. The 
                          general procedure regarding Fault Finding and Minor 
                          Repair procedure relating to the Ford Engine installed 
                          in the Simmonds Ski Boat is set out in an official Instruction 
                          Booklet published by the Ford Motor Company Limited, 
                          and a copy of this Instruction Booklet is available 
                          to all owners of Simmonds Ski Boat, and is complementary 
                          to the information given in this booklet issued by Messrs. 
                          Simnonds Speedboats. return 
                          to top  
                          SECTION 6. REPAINTING The 
                          boats are finished with a high grade synthetic yacht 
                          enamel paint manufactured by British Paints Limited 
                          and these paints come under the heading of their 'Little 
                          Ship' marine paints. When repainting it is advisable 
                          to use the same manufacturer's paint although if this 
                          is not obtainable other high grade synthetic yacht enamel 
                          will do. It 
                          is most important NOT to use lead, copper or mercury 
                          based paints which will seriously attack the aluminium 
                          alloy resulting in rapid deterioration of the hull, 
                          nor is it advisable to use cellulose paint which will 
                          tend to strip the old paint off. Usually 
                          repainting will entail rubbing down, filling where the 
                          paint has been chipped, and repainting. Only when the 
                          paint work has been allowed to deteriorate very badly 
                          is it necessary to strip off the paint completely. The 
                          hull should be washed down thoroughly before repainting. 
                          If there is any grease or oil on the surface this should 
                          be removed with a cloth soaked in petrol. The 
                          areas to be repainted should be rubbed down with a medium 
                          grade waterproof abrasive paper mounted on a block of 
                          rubber or felt. The surface should be wetted with a 
                          sponge, and the abrasive paper soaked in a bucket of 
                          water before applying to the surface. The paper can 
                          be kept free from paint accumulations by dipping it 
                          in the bucket, and the surface should be wiped with 
                          a damp sponge as necessary, to allow it to work freely 
                          with a fairly light pressure. After this preliminary 
                          preparation the surface should be washed with water 
                          and dried with a leather. Places where the paint has 
                          been chipped should then be filled by brushing on anti-corrosive 
                          primer (Zinc Chromate or Zinc Oxide) When dry, these 
                          places should be rubbed down as described above. An 
                          undercoat should then be sprayed or brushed on (Two 
                          coats if necessary). When this is dry it is usually 
                          better to sand lightlywith a finds grade abrasive paper and water before applying 
                          the finishing coat of enamel.
 If 
                          it is necessary to strip the paint completely, the old 
                          paint should be removed with a paint remover or scraper. 
                          (it should NOT be burnt off) and the metal surface should 
                          be roughened with a wire brush to give a good key for 
                          the enamel paint. A Zinc Chromate primer should then 
                          be brushed on prior to undercoat and enamel. The above 
                          process will give a reasonable finish but if a spray 
                          plant is available and repainting is required to the 
                          same standard as the works finish the following process 
                          will have to be undertaken.  
                           
                            1. Degrease the surface thoroughly.2. Spray self-etching primer.
 3. Spray corrosion inhibiting- light alloy primer.
 4. Spray heavy bodied filler coat.
 5. Fill any irregularities with lead-free trowel cement.
 6. Rub down thoroughly.
 7. Spray undercoat.
 8. Rub down lightly.
 9. Spray enamel.
 return 
                          to top  
                          SECTION 7. LAYING UP A 
                          few simple steps taken at the end of the season will 
                          ensure that the boat will not deteriorate whilst in 
                          storage through the Winter. While still in the water 
                          the upper cylinder parts should be oiled up. Run the 
                          engine at about 1500 r.p.m. and pour engine oil down 
                          the carburetter intakes and turn until the engine almost 
                          stalls and is eventually emitting clouds of blue smoke 
                          then switch off. When 
                          the boat is hauled out of the water it should be thoroughly 
                          washed down with fresh water, cleaning off all adhering 
                          dirt, sand and see water deposits which are liable to 
                          cause the onset of corrosion. When 
                          laying up for the Winter, drain the cylinder block from 
                          the tap provided in the region of the starter motor. 
                          Disconnect the coolant pipes from the connections on 
                          the heat exchanger nearest the petrol tank and remove 
                          water from the heat exchangers by blowing in the header 
                          tank (close the cylinder drain cock for this operation 
                          and open afterwards)  
                          Remove 
                            the seat cushions which should be stored in a dry 
                            place. Remove 
                            the battery and keep in condition by regular charging. Remove 
                            the propeller, clean it and store it inside the boat. Protect 
                            the engine from rusting by spraying it with a corrosion 
                            inhibiting wax or lightly coating it with grease. Rest 
                            the boat firmly on well padded chocks. Do not allow 
                            the hull to rest on damp concrete. If 
                          the boat is stored under cover in a dry place no special 
                          precautions are necessary with the engine. Pump 
                          all water from the bilges to avoid rusting of the fly-wheel 
                          or starter ring. Remove sparking plugs and inject a 
                          small quantity of lubrication oil into each cylinder, 
                          turning slowly with the starting handle in order to 
                          distribute the oil over the cylinder. Replace the plugs 
                          afterwards. Repeat this turning operation every two 
                          or three weeks during the Winter. Where 
                          dampness is to be encountered it is most important that 
                          an air space should be maintained between the cover 
                          and the painted hull# If a damp cover is allowed to 
                          lie on the boat, blistering and peeling of the paintwork 
                          will result. Allowance should be made for ventilation 
                          to reduce the effects of excessive condensation. return 
                          to top  SECTION 
                          8. REPAIR AND OVERHAUL
 The 
                          most common job to be-tackled under the above heading 
                          is the repair and replacement of the underwater transmission 
                          and steering, (i.e. propeller, propeller shaft, shaft 
                          bracket and rudder) This is due to the vulnerability 
                          of these items to damage from submerged rocks and floating 
                          logs, etc. To 
                          Remove Propeller Loosen 
                          and take off Nut, and then the Cup Washer, and then 
                          the pin holding the Propeller, and then slide the Propeller 
                          off the shaft. To 
                          Replace Propeller Adopt 
                          the opposite procedure to that described above.  Removal 
                          and Re-Assembly of Propeller Shaft Remove 
                          the locking wire and set screw in the Coupling, and 
                          slide the shaft out of the coupling until the Woodruffe 
                          Key can be removed. After removal of the key the shaft 
                          can be withdrawn from the boat. If 
                          the shaft requires straightening, it should be straightened 
                          by resting in 'V' blocks and checking with a dial indicator. 
                          It might be necessary to have this done at an engineering 
                          firm locally, if required. It should be straight within 
                          .005". When 
                          re-assembling you should check the alignment of the 
                          engine by removing the water seal carrier rubber tube, 
                          ensure that the shaft slides truly into the coupling 
                          and when in place the clearance in the shaft log around 
                          the shaft should be even all round. If the clearance 
                          is not even the engine shims should be adjusted until 
                          it is. At the same time the engine alignment with the 
                          shaft must be checked on the coupling with feeler gauges. 
                          After checking the alignment, withdraw the shaft sufficiently 
                          to re-assemble the water seal assembly. When sliding 
                          the shaft through the water seal take great care that 
                          the lip of the water seal is eased over the shaft as 
                          if this lip is forced into the forward direction it 
                          will not hold water or grease. Engine 
                          Overhaul For 
                          procedure regarding Engine Overhaul and Repair Jobs, 
                          refer to the Instruction Booklet issued by the Ford 
                          Motor Company Limited, previously mentioned in this 
                          Booklet under the heading "Engine Fault Finding" 
                          (Section 5) which is issued to all owners of Simmonds 
                          Ski Boats, and which should be read in conjunction with 
                          this Booklet. return 
                          to top  
                          SECTION 9. WATERSKI TOWING The 
                          boat has been designed to facilitate ski-ing as much 
                          as possible and the following advice is offered in the 
                          hope that this exhilarating sport can be made more enjoyable 
                          by efficient use of the boat. Water 
                          Skis The 
                          size and shape of the skis are to a large extent a matter 
                          of personal choice but the following facts should be 
                          remembered.  
                          1. 
                            The skier's weight is the important factor in the 
                            choice of size of skis but also the faster the boat's 
                            speed the smaller the size of skis necessary. In fact 
                            if the boat is travelling at about 40 m.p.h., it is 
                            possible to ski on bare feet. 2. 
                            Shorter skis are much harder to start up on but they 
                            are more manoeuvrable and easier to control on the 
                            water than large ones. Good average dimensions for 
                            ski for general use for skiers from 7 stone (98 lbs.) 
                            to 12 stone (168 lbs.) in weight are about 5 ft. 6 
                            ins. long and 6¼" wide. 3. 
                            Heavier and longer skis are more comfortable in rough 
                            water and are better for jumping. Tow 
                          Line The 
                          most satisfactory tow lines are made in twisted manilla 
                          rope about ¼" in diameter. This is strong 
                          for its weight and relatively inelastic. Nylon rope 
                          is too elastic and cotton lines are heavy when soaked 
                          and tends to drag in the water. A 
                          convenient length of line is about 60 ft. although in 
                          confined waters it can be as short as 40 ft. As various 
                          types of handles are necessary for different manoeuvres 
                          it is a good idea to have these made up with a short 
                          length of rope to attach to the towing line as required. 
                          It is not advisable to use shackles for this as they 
                          can cut the hand when the skier picks the rope out of 
                          the water. Handles Two 
                          types are commonly used, first the single bar about 
                          12 inches long made up of about 1" round hard wood. 
                          Ropes attached near the ends of this handle should be 
                          spliced to the main rope about 18 inches from the handle. 
                          Second the double type consisting of two smaller wooden 
                          handles attached to the main rope about 5 feet from 
                          them. The 
                          first type is recommended for beginners and is usually 
                          used for jumping. The idea of the second type is to 
                          permit pulling in and letting out of the line without 
                          letting go. This is done by spreading the arms apart 
                          when the rope goes slack in a turn and eliminates the 
                          hand jerk which can occur after an accumulation of slack 
                          is suddenly taken up. Starting 
                          to Ski First 
                          attach the rope securely to the towing point immediately 
                          behind engine hatch and coil it in a loose coil on the 
                          centre deck or aft cockpit. The boat should have been 
                          warmed up beforehand by a short run at full throttle 
                          so that it does not stall on the first take-off. Pulling 
                          a skier out of the water Always 
                          have the clutch disengaged when in the vicinity of a 
                          person in the water and never engage it until he or 
                          she is reasonably clear. After handing the tow line 
                          to the skier and the skier clearing the boat engage 
                          the clutch with the engine ticking over and slowly take 
                          up the slack in the line. Disengage the clutch and wait 
                          for the skier to indicate that he is in the correct 
                          position and ready to be towed out. Engage the clutch 
                          and progressively open the throttle as required watching 
                          the skier to see that he has maintained his balance. Pulling 
                          a skier off some platform in a sitting position With 
                          the skier in position and ready to go engage the clutchand creep forward slowly at first watching the tow line 
                          is uncoiling satisfactorily. When it is nearly paid 
                          out open the throttle fairly quickly to about 3000 r.p.m. 
                          and after successfully launching the skier open the 
                          throttle further as required. The initial throttle opening 
                          to snatch the skier off will largely depend on the skill 
                          of the skier. Too much power will almost certainly snatch 
                          all but the most experienced onto their face and a fresh 
                          start will have to be made.
 Safety A 
                          good deal of practice is required to drive for waterski-ing 
                          with skill and safety. The experienced driver knows 
                          when extra speed will help or when a turn will avoid 
                          a spill etc. When beginners are skiing it is necessary 
                          to watch them almost constantly so that a second person 
                          in the boat should be the rule. Neither passenger or 
                          driver should be allowed to sit on the deck whilst towing 
                          at speed. A sudden turn or big wave can quite easily 
                          throw them overboard. Beginners 
                          should be urged to wear a life jacket not only in case 
                          of an awkward spill but because the extra lift given 
                          by it conserves the energy and gives confidence, to 
                          the beginner, and makes it easier to be pulled out of 
                          the water. Until a skier becomes proficient it is advisable 
                          never to let them ski for longer than 5 minutes and 
                          not let them become exhausted by struggling with the 
                          skis after a fall. Putting skis on in the water can 
                          be very exhausting.
 When the skier wishes to get into the boat from the 
                          water it is essential that the engine is switched off 
                          so that there is no danger of fouling the rotating propeller.
 The 
                          simplest way of getting aboard is over the transom stepping 
                          on the trimming shelf and holding the ski-line. return 
                          to top 
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